of contacting techniques for example thermal crimping, ultrasonic crimping or laser. Using our Engineering report to ensure that the production job was good the system will analyse the production and suggest limits, these limits can be written straight to the CDS.Ĭrimping Data Sheets can be called by any press on the network. Digitisation, manufacturing, electrical machines, process monitoring. This information can be used to create a Crimping Data Sheet.
#CRIMP PROCESS MONITOR PLUS#
The G3 plus system stores every crimp produced against a job number along with quality checks. These can be entered straight into the CDS editor along with any other known data. Designed specifically for the machines of the AM-/CR-series of Zoller + Frhlich the crimp force monitoring CK 01 is an integrated component for the. In-process monitoring and detection of crimp defects including insulation inside conductor crimp, missing strands, change in crimp, dimension, deformed crimp, twisted terminal, worn or broken tooling, change in crimp material, variation in the crimp. Custom Crimp 600 x 380 x 480mm, Hose Swaging Machine with Micrometer Setting, Workshop Machinery P21815543 - Request Tech-Sheet No.10123 for Technical. Many terminal manufacturers give details on the desired crimp height and pull forces for any given terminal. Crimp defects are effectively detected and differentiated from normal crimp process variation. The Exmore benchtop strip-crimp presses are designed for the production of single wires and multi-core cables. In addition to force and height, crimp force monitor testing is used to identify problems such as: Incorrect strip lenghts Missing strands Inconsistent terminal materials Insulation in the wire crimp Wrong wire cross-sections and insertion depths If problems are detected, operators can take corrective actions. Key parameters are held in a database including Force limits, Match limits, Crimp Height and Pull Force measurements. Further analysis include a calculation of the crimp area. The crimp is loaded to a microscope and a digial image is produced.
The G3 plus is further extended by the use of Crimping data sheets (CDS). Crimping Force Monitor (CFM) is a device that monitors the quality stability of the manufacturing process by detecting the crimp force in the crimping process. Crimp cross sections are created by cutting the wire from the terminal, grinding/polishing the terminal down to the approximate mid point of the wire crimp and using etching chemicals to prepare the end of the wire. The G3 plus has been designed to work from day one and can be used the same way at our standard CFAs. Easy and intuitive setup of all control data
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